DOJO Setup

Hands-On Learning. Real-World Simulation. Seamless Skill Transfer.

WHAT IS DOJO

DOJO is a place to practice and learn. This is a Japanese word meaning let’s do it. The DOJO Training Center mainly focuses on imparting practical training, simulated training & game training for a specific process in manufacturing.

 

 
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Dojo Training Concept

At Jetex Consulting LLP, we adopt the DOJO Training Concept—a powerful, immersive, and hands-on training methodology rooted in continuous improvement and real-world application. A “DOJO” (originally a Japanese term meaning “place of the way”) is a structured environment where learning, practice, and performance converge. In our corporate and professional training context, a DOJO serves as a dedicated space for experiential learning, focused on developing specific skills, behaviors, and mindsets.

DOJO Training for Manufacturing Industries

One of the main focus areas of the DOJO Training is to achieve business results by improving human sense and their skill. These business results are as follows:

  1. Enhance Safety through Awareness
  2. Productivity and Cycle Time Improvement
  3. Quality Improvement and Defect Reduction
  4. Manpower Cost Optimization

Any DOJO center must have aligned with business objective such as Productivity, Safety, Quality, Moral, Delivery and Cost by skill improvement.

Skill Matrix Integration with DOJO Training

Almost all manufacturing has a skill matrix for customer audit purposes, for ISO/IATF standard requirements. However, the main purpose of any customer audit, or ISO/IATF standard is to ensure the skill matrix is updated, accurate, used for Production Planning, Weekly Off Allocation, Work Allocation, Career Progression, and Skill Improvement Plan Skill Matrix Document when used properly will achieve remarkable improvement in skills as well as business results. Otherwise it becomes a piece of paper that will be opened just a day before the customer visit/system audit.

12 Levels dojo squence

Objective :
The purpose of “Know My Company Dojo” is to enhance employees’ understanding and engagement with company operations and culture

Examples:
♦ Company Profile
♦ Company Vision, Mission & Value, Goal Statement
♦ Company Founders and History
♦ Company Footprint & Product Portfolio
♦ Customer Base & Geography Coverage
♦ Research & Development
♦ CSR Activities
♦ Company Policy (HR, Safety, and Others)
♦ Environment Policy
♦ Kaizen Policy
♦ R&R Policy
♦ IMS/QMS/OH&SMS/EMS/En.MS Certificates
♦ IT Policy

Objective :
♦ Objective of Safety Dojo is “Prioritizing Safety for All Employees”

Examples :
♦ Safety Pledge
♦ Safety Sign Colour Simulator (4 Colours)
♦ Fire Extinguisher application
♦ Fire Hydrant Application
♦ Fire Triangle
♦ PPE Matrix & PPE Usage
♦ Falling from Height simulator ( Harness)
♦ Safety Shoe simulator
♦ Hand Safety Simulator
♦ Head Safety Simulator( Helmet)
♦ Eye Wash simulator
♦ Safe walking speed Simulator
♦ Fire Safety Board
♦ Electric Safety Board
♦ Dust Mask simulation
♦ Nose (Smell) DOJO
♦ Noise Protection Simulation
♦ Waste Management
♦ Gas Cylinder Safe Handling
♦ CPR and First Aid
♦ Emergency Exit Simulation (Virtual Reality Base)

Objective :
♦ Understanding of the Product and Its Criticality

Examples :
♦ Product Range
♦ Product Usage (Real Sample)
♦ Product Usage (Simulation)
♦ Part – Product Matrix
♦ Criticality of Product
♦ Similar Product in Market
♦ Simulation (Virtual Reality Base)

Objective :
♦ Standardize human senses for Actions

Examples :
♦ Touch Sense – Blind Box Weight Sensing
♦ Touch Sense – Blind Box Size Sensing
♦ Touch Sense – Blind Box Shape Sensing
♦ Touch Sense – Blind Box Similar Part Sensing
♦ Touch Sense – Blind Box Diff Part Sensing
♦ Touch Sense – Rotation Angle Sensing
♦ Touch Sense – Length Sensing
♦ Touch Sense – Torque Sensing
♦ Touch Sense – Heat Sensing
♦ Touch Sense – Hand Stability During Movement (Welding)
♦ Ambidexterity – Limb Speed Comparison
♦ Ambidexterity – 2 Hand 2 Bin Same Part
♦ Ambidexterity – 2 Hand 2 Bin Diff Part
♦ Ambidexterity – 2 Same Activity
♦ Ambidexterity – 2 Similar Activity
♦ Ambidexterity – 2 Different Activity
♦ Hand-Eye Cord – Electric Wire Test Set
♦ Hand-Eye Cord – Same Size Pin Set
♦ Hand-Eye Cord – Diff Shape Pin Set
♦ Hand-Eye Cord – Reverse Colour Pin Set
♦ Hand-Eye Cord – Reverse Board Pin Set
♦ Hand-Eye Cord – Coloured PIN Set
♦ Hand-Eye Cord – 6 Angle Screw Set
♦ Hand-Eye Cord – 6 Angle Bolt Set
♦ Eye ( Seeing) Sense – Select The Right Fit Tool
♦ Hearing Sense – 6 Set Same Decibel Sound
♦ Hearing Sense – 6 Set Diff Decibel Sound
♦ Hearing Sense – Gear Knock Sound
♦ Hearing Sense – Vibration Sensing
♦ Smelling Sense – Fuel Smell
♦ Smelling Sense – Chemical Smell
♦ Smelling Sense – Electric Wire Burning Smell
♦ Closed Eye Simulation – Assy Process Seq
♦ Sub Conscious Mind – Time Count DOJO

Objective :
♦ Know The Machine and Be The Master

Examples :
♦ Critical Machine Simulation
♦ Part Criticality Matrix
♦ Start – Stop – Emergency Stop
♦ Electrical Part
♦ Pneumatic Part
♦ Electronic Part
♦ Hydraulic Part
♦ Fasteners
♦ Mechanical Part

Objective :
♦ Skill in Production Process and Deviation

Examples :
♦ Abnormality Matrix
♦ 4M Change Matrix
♦ Work Instruction
♦ Shop Floor Do’s Don’t
♦ Visual Management

Objective :
♦ Quality focus in everything we do.

Examples :
♦ Gauge Awareness
♦ Best Practices of Using Gauges
♦ Defect Gallery
♦ Poka-Yoke

Objective :
♦ Best Practices for Maintenance and Safety During Maintenance

Examples :
♦ Critical Tooling’s & Tool setting video
♦ TPM Pillar Description
♦ Electrical Maintenance & LOTO
♦ Mechanical Maintenance & LOTO
♦ Hydraulics DOJO Simulation
♦ Pneumatic DOJO Simulation
♦ Gear Functioning Simulation

Objective :
♦ All Documentation & Test

Examples :
♦ Training KPIs
♦ Visual SOPs

Objective :
♦ Enable employee to reduce fatigue for better productivity

Examples :
♦ Standing Posture Simulation
♦ Sitting Posture Simulation
♦ Material  Lifting Posture Simulation
♦ Ankle Bend Simulator
♦ Elbow Bend Simulator
♦ aist Bend Simulator
♦ Stretching Posture Simulation
♦ Pulling and Pushing Simulation
♦ Walking Speed Simulator
♦ Ergonomics Best Practices Videos

Objective :
♦ Improvement Technique

Examples :
♦ Low-Cost Automation Simulation
♦ Kara-Kuri Material Handling System
♦ SCAMPER Technique
♦ Kaizen Demonstration
♦ Mind Mapping Demo
♦ Aerial Map Demo

Objective :
The purpose of “Know My Company Dojo” is to enhance employees’ understanding and engagement with company operations and culture

Examples:
♦ Company Profile
♦ Company Vision, Mission & Value, Goal Statement
♦ Company Founders and History
♦ Company Footprint & Product Portfolio
♦ Customer Base & Geography Coverage
♦ Research & Development
♦ CSR Activities
♦ Company Policy (HR, Safety, and Others)
♦ Environment Policy
♦ Kaizen Policy
♦ R&R Policy
♦ IMS/QMS/OH&SMS/EMS/En.MS Certificates
♦ IT Policy

Objective :
♦ Objective of Safety Dojo is “Prioritizing Safety for All Employees”

Examples :
♦ Safety Pledge
♦ Safety Sign Colour Simulator (4 Colours)
♦ Fire Extinguisher application
♦ Fire Hydrant Application
♦ Fire Triangle
♦ PPE Matrix & PPE Usage
♦ Falling from Height simulator ( Harness)
♦ Safety Shoe simulator
♦ Hand Safety Simulator
♦ Head Safety Simulator( Helmet)
♦ Eye Wash simulator
♦ Safe walking speed Simulator
♦ Fire Safety Board
♦ Electric Safety Board
♦ Dust Mask simulation
♦ Nose (Smell) DOJO
♦ Noise Protection Simulation
♦ Waste Management
♦ Gas Cylinder Safe Handling
♦ CPR and First Aid
♦ Emergency Exit Simulation (Virtual Reality Base)

DOJO 3: Product DOJO

Objective :
♦ Understanding of the Product and Its Criticality

Examples :
♦ Product Range
♦ Product Usage (Real Sample)
♦ Product Usage (Simulation)
♦ Part – Product Matrix
♦ Criticality of Product
♦ Similar Product in Market
♦ Simulation (Virtual Reality Base)

Objective :
♦ Standardize human senses for Actions

Examples :
♦ Touch Sense – Blind Box Weight Sensing
♦ Touch Sense – Blind Box Size Sensing
♦ Touch Sense – Blind Box Shape Sensing
♦ Touch Sense – Blind Box Similar Part Sensing
♦ Touch Sense – Blind Box Diff Part Sensing
♦ Touch Sense – Rotation Angle Sensing
♦ Touch Sense – Length Sensing
♦ Touch Sense – Torque Sensing
♦ Touch Sense – Heat Sensing
♦ Touch Sense – Hand Stability During Movement (Welding)
♦ Ambidexterity – Limb Speed Comparison
♦ Ambidexterity – 2 Hand 2 Bin Same Part
♦ Ambidexterity – 2 Hand 2 Bin Diff Part
♦ Ambidexterity – 2 Same Activity
♦ Ambidexterity – 2 Similar Activity
♦ Ambidexterity – 2 Different Activity
♦ Hand-Eye Cord – Electric Wire Test Set
♦ Hand-Eye Cord – Same Size Pin Set
♦ Hand-Eye Cord – Diff Shape Pin Set
♦ Hand-Eye Cord – Reverse Colour Pin Set
♦ Hand-Eye Cord – Reverse Board Pin Set
♦ Hand-Eye Cord – Coloured PIN Set
♦ Hand-Eye Cord – 6 Angle Screw Set
♦ Hand-Eye Cord – 6 Angle Bolt Set
♦ Eye ( Seeing) Sense – Select The Right Fit Tool
♦ Hearing Sense – 6 Set Same Decibel Sound
♦ Hearing Sense – 6 Set Diff Decibel Sound
♦ Hearing Sense – Gear Knock Sound
♦ Hearing Sense – Vibration Sensing
♦ Smelling Sense – Fuel Smell
♦ Smelling Sense – Chemical Smell
♦ Smelling Sense – Electric Wire Burning Smell
♦ Closed Eye Simulation – Assy Process Seq
♦ Sub Conscious Mind – Time Count DOJO

Objective :
♦ Know The Machine and Be The Master

Examples :
♦ Critical Machine Simulation
♦ Part Criticality Matrix
♦ Start – Stop – Emergency Stop
♦ Electrical Part
♦ Pneumatic Part
♦ Electronic Part
♦ Hydraulic Part
♦ Fasteners
♦ Mechanical Part

Objective :
♦ Skill in Production Process and Deviation

Examples :
♦ Abnormality Matrix
♦ 4M Change Matrix
♦ Work Instruction
♦ Shop Floor Do’s Don’t
♦ Visual Management

Objective :
♦ Quality focus in everything we do.

Examples :
♦ Gauge Awareness
♦ Best Practices of Using Gauges
♦ Defect Gallery
♦ Poka-Yoke

Objective :
♦ Best Practices for Maintenance and Safety During Maintenance

Examples :
♦ Critical Tooling’s & Tool setting video
♦ TPM Pillar Description
♦ Electrical Maintenance & LOTO
♦ Mechanical Maintenance & LOTO
♦ Hydraulics DOJO Simulation
♦ Pneumatic DOJO Simulation
♦ Gear Functioning Simulation

Objective :
♦ All Documentation & Test

Examples :
♦ Training KPIs
♦ Visual SOPs

Objective :
♦ Enable employee to reduce fatigue for better productivity

Examples :
♦ Standing Posture Simulation
♦ Sitting Posture Simulation
♦ Material  Lifting Posture Simulation
♦ Ankle Bend Simulator
♦ Elbow Bend Simulator
♦ aist Bend Simulator
♦ Stretching Posture Simulation
♦ Pulling and Pushing Simulation
♦ Walking Speed Simulator
♦ Ergonomics Best Practices Videos

Objective :
♦ Improvement Technique

Examples :
♦ Low-Cost Automation Simulation
♦ Kara-Kuri Material Handling System
♦ SCAMPER Technique
♦ Kaizen Demonstration
♦ Mind Mapping Demo
♦ Aerial Map Demo

Solid Pillars of DOJO 2.0

WHY DOJO WITH JETEX

At Jetex Consulting LLP, we don't just train—we transform. Our DOJO approach is uniquely designed to bridge the gap between learning and doing, helping individuals and teams embed new capabilities in a focused, real-world environment.

  1. Industry-Aligned Expertise
  2. Tailor-Made DOJO Labs
  3. Results-Driven Approach
  4. Integrated Feedback & Coaching
  5. Culture of Continuous Improvement (Kaizen)